Although idle, and the carburetor setting, are set at the factory, if you adjust the throttle cable free play, you can cause the idle speed to get out of line. Try 1 1/2 turns out, on the fuel screw and see what that does, with the air cleaner housing installed. With old carb the ATV was really hard to get started and wouldn’t stay idling very well, hot or cold. QAZAKY 31inch Throttle Cable Line for 49cc 50cc 70cc 90cc 110cc 125cc Kids ATV Quad 4 Wheeler Mini Pit Dirt Bike TaoTao Kazuma Buyang Coolsport Roketa Sunl Baja Kymco 4.2 out of 5 stars 66 $7.39 43, 44 and 45 is the choke holder/guide, choke plunger and spring. Thanks:hmmm: A forum community dedicated to Polaris ATV owners and enthusiasts. Rebuilding a 2003 thru 2004 Arctic Cat 250, 300, 400 or 500 carburetor is the process of restoring or renovating a device on the ATV’s internal combustion engine that is responsible for mixing a fine spray of gasoline and air. Once you have the cable off the throttle shaft assembly and the brass trick safely put up where it can't be lost, the cable end will just pull out of the carb. Before sliding the slide into the hole, make sure the slot in the slide is lined up with the idle screw. Every ATV carburetor is different. Research modifications, troubleshooting, maintenance, and more! Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. I bet when you installed the diaphram you didn't get the needle into the hole in the carb or the plastic washer fell to the side while installing, or that spring not centered on the needle and the cover. $11.65 shipping. Remove the carb from the ATV. After disassembling the carb, carefully remove the main jet. Another thing is a pinched throttle cable. Pull the output line off of the carburetor. For a better experience, please enable JavaScript in your browser before proceeding. 82 sold. The throttle cable on these machines is "Y"-ed. I attached a pic. If you did you might have messed up a $100 part. Carburetor Throttle Cable Bracket Kit w/ Return Springs - Billet Chrome. the problem is it wont come off the old throttle cable in order to put on the new one. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. unhook the throttle cable from the throat plunger, once it's unhooked..pull the whole cable off the crokked metal part of the cap. This is exactly what it looks like. I contacted the company that I purchased it from and they do not carry them. Start by attaching the new cable assembly to the carburetor body by threading the 90deg. I have a 2005 Polaris Sportsman 500 ATV. It costs about $15 and the carb and cable are useless without it!!!! JavaScript is disabled. The mixture screw on the engine side of the PZ26 carburetor is a fuel adjustment. while holding the cable end at 90 degrees to the wheel, slip the ball end into the hole with the cable in the slot and rotate until the cable is captured on the wheel. and where did the cap go... that was on the carb to start with ????????. Easy... Just loosen the locknut/screw on the throttle cable (handlebars). Am i missing something? I found this, but even still, are you able to remove that piece? It will lube the throttle cable in a very … I have looked every where but can't find anything on it. Throttle Cable Carburetor Slide 1986 Honda TRX200SX | eBay, Honda ATV Parts 1986 TRX200SX A CARBURETOR Diagram, Honda TRX200SX TRX 200SX Carb Carburetor Throttle 86 1986 16100 HB3 014 | eBay, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada, hondaatvforums.net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. sheath elbow to the carburetor body. A damaged throttle cable is also a recipe for throttle problems. Then tighten the throttle cable----loosen the adjustment screw, till it starts to idle up, then back off a bit, tighten the locknut. It is easy to install it incorrectly. Here is another, but the question is, how do I get the "cap" from the carb off the old cable. I figured once you put it on it was meant to never come off. See the attached pic. We’re a forum community dedicated to Honda ATV owners & enthusiasts. The cap comes off the carb. Be careful to not tear the gasket between the carburetor body and top plate. I have looked every where but can't find anything on it. Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. Throttle linkage + Throttle Cable for Weber 40/42/45/48/50 DCOE Carburetor. Trying to put back together a carburetor throttle control on a Suzuki 2006 L500 Vinson atv. If I peel back the rubber protector, all the cap does is spin. $29.48. No issues removing plastic, carb and other needed parts. Problems with the carburetor can include uneven idle. HiCustomer. Thanks, but that part does not seem to be on the list. Make sure the carb idle screw is barely touching the throttle arm. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. Opening the screw will allow more fuel into the engine for a richer mixture. Then, compress the spring and hook the cable end onto the slide. You ever see that show " Dude you're screwed " ---------- I think the only way you are going to get that piece other than used , is to buy a new carb , that cap is not sold seperately , trouble you are going to run into buying used is no one is going to take that part off a good carb and sell it by it's self , I have two extra carbs to fit a 200SX and I wouldn't sell that part off the carb seperately , you need to find someone with a carb that is no good ------how did you lose it. Install the throttle slide into the carburetor. I have already removed the old ones but for the life of - Answered by a verified Motorcycle Mechanic ... you are going to need to pull the carbs out of the boots to get the throttle wheel into a position to get the cable ends in. Disconnect the output line from the carburetor using the flat head screwdriver to unscrew the screw on the clamp. Put the needle in the slide and compress the spring and hook the end of the cable on to the slide. Could you direct me to a schematics. i'll try to explain what I meant ?. Put the throttle cable through the top cap of the carb and put the spring on. The only things that are the same on each ATV carburetor are the air valve adjustment screw and jet pins around the frame of the carburetor. Just to be safe, it's always a good idea to have a spare cable on hand to replace a worn one or if one breaks while out riding. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. If you're running a carburetor make sure it's clean. Pull the carburetor out of the engine compartment. Tighten the carburetor cap. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. Drain the carb into a container by opening the drain plug at the bottom of the bowl. Content on hondaatvforums.net is generated by its users. Re-install the carburetor to your ATV and start the engine. Free shipping. The ETC is for when the throttle cable breaks and you are in a wide open situation. For an initial setting, gently turn the I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. Would like to save the stock carb… I have a 2005 Polaris Sportsman 500 ATV. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. all that old cable and sheath pops off the crooked metal part..the metal part stays on the cap !!. now..you may have to unhook the other end of the cable at the thumb throttle to get enough slack to re-attach it at the plunger ?, this I'm not sure of ?..but if you do have to do this ?..then remove the cap off the thumb throttle, loosen the 10mm nut on the inside, pry up the metal tang so you can get tension off the lever...you will notice how that end of the throttle cable is hooked to the lever ?..slide some slack inside the housing..so you can unhook it there..then pull the cable and all out of the throttle housing..try to remember how all this is together ?..or take plenty of pic's before you go removing and taking stuff apart !..lol. It spins free, tried everything but distructivly removing it. How To Rebuild Carburetor Arctic Cat ATV. 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